automatic assembly machine

The automatic assembly machine model EAM-120 Mattress assembler. The springs are manually inserted and, at the end of each row, the operator presses the pedal and starts the assembling cycle. With a single operation the jaws are closed, the spring linkage helix is coiled than cut and bent at both ends automatically. When the cycle is concluded, the spring units are forwarded and the jaws are ready to receive more springs. The EAM-120 performances are excellent; It is a highly reliable and productive machine for spring units and mattress manufacturer.

The machine operates without compressed air,maintenance and spare parts wear is kept to a minimum.Production speed can be adapted to the quality of wire.

The helix closing rings on both ends are very near to the springs .Extremely precise,electronic controlled helix stop guarantees a perfect closing.Thanks to the helix lubrication device coiling is smooth,5/4 linkage reduces slack to a minimum.

The EAM-120 assembly machine produces various types of spring units using spring with different diameter,wire thickness and height.The number of lines can be varied without moving the unused holdfasts.Width changes are rendered easier by the new shape of the holdfasts which are quickly positioned and perfetly arranged thanks to the special gauge.Changes in length are possible by selecting the number of rows on the control panel.

production	Up to 28000 spring/8h(depending on the operators skill)
Spring type	Bonnell
External end ring diameter dif	65-90mm
Spring wire diameter	1.9-2.4mm
Spring height(can be request)	100-180mm(to be request:80-160mm)
Helix wire diameter	1.3-1.4
Max spring unit width	2000mm
Max number of jaws	20(X) 20(S) 18(Y)
Motor power of the assembler	1.1kw
Motor power of helix makers	2*1.1kw(with invert)
controls	PLC control and operators panel
Power requirement	400v 3 phases 8A 230V 3phases 12A
Max weight spiral wire reel	200kgs
Net weight	900kgs

Automatic Assembly Machines For Spring Unit   EAM-120